OSHA vs ANSI: Safety Signage Compliance Guide | ZING
Posted by S. Wright on Oct 20th 2025
Safety signs save time and prevent injuries when they’re easy to see and understand. OSHA’s 29 CFR 1910.145 is the mandatory baseline for accident prevention signs and tags; the ANSI Z535 series refines the design so messages land fast. For traffic and parking, use the MUTCD 11th Edition (FHWA).
Aspect | OSHA 29 CFR 1910.145 | ANSI Z535.1–Z535.6 |
---|---|---|
Authority | Mandatory federal regulation | Voluntary consensus standards (best practice) |
Primary Focus | When/where to use signs & tags; required signal words | How to design for clarity—colors, symbols, layout |
Headers / Signal Words | Danger, Warning, Caution, Notice, Biohazard | Color specs (Z535.1) + layout guidance (Z535.2–.5) |
Scope Exceptions | Excludes highways/railroads & safety posters | Product labels, tags, environment signs, manuals |
Traffic/Parking | Defers to MUTCD (FHWA) | Use MUTCD for roadway/parking devices |
OSHA’s Six Steps to Compliant Signage
Identify hazards and tasks that require signage.
Match hazard to header and message.
Use OSHA headers; apply ANSI layout for clarity.
Visible line-of-sight; right height; adequate lighting.
Teach meanings, symbols, and response steps.
Replace faded/damaged signs; audit annually.
Choosing the Right Sign Type & Material
Safety Signs (OSHA/ANSI)
Use OSHA headers (Danger/Warning/Caution/Notice/Biohazard). ANSI improves color/symbol clarity.
- Materials: Plastic, Aluminum, Adhesive, Magnetic, Expanded PVC
- Formats: Flat, V-shape, L-shape, Corner
- Sizes: Choose for viewing distance
Facility Signs
Wayfinding & equipment ID: No Exit, No Smoking, Fire Extinguisher, First Aid, Green@Work.
- Indoor durability; consistent iconography
- Adhesive labels for panels & doors
Traffic & Parking Signs
Follow MUTCD 11th Edition for layout, reflectivity, thickness, and mounting.
- Retroreflective: Engineer-Grade / HIP / Diamond
- Aluminum thickness matched to wind & exposure
Traffic/Parking Tip: Use MUTCD-conforming reflective aluminum outside; pick reflectivity by approach speed and lighting (Engineer-Grade for lots, HIP/Diamond for road-adjacent lanes).
Combine OSHA’s legal requirements with ANSI’s design guidance to produce signs workers notice, understand, and trust. For outdoor routing and vehicle control, align with MUTCD. ZING helps you do all three—clearly and sustainably.