Lockout Tagout Kits: What You Need to Include

Lockout Tagout Kits: What You Need to Include

Posted by ZING Safety on Oct 18th 2023

Lockout Tagout (LOTO) procedures are indispensable when it comes to safeguarding workers from hazardous energy sources during equipment maintenance and servicing. Central to an effective LOTO program are well-equipped Lockout Tagout kits. In this blog post, we will explore the essential components that every Lockout Tagout kit should include to ensure the safety and well-being of your workforce.

1. Padlocks:

High-quality, durable padlocks are the cornerstone of any Lockout Tagout procedure. These locks are uniquely keyed to prevent accidental or unauthorized removal. Ensure the padlocks are sturdy and corrosion-resistant, suitable for both indoor and outdoor use.

2. Lockout Hasps:

Lockout hasps allow multiple workers to lock out the same energy source with their individual padlocks. They are pivotal in group lockout situations, ensuring that no equipment is re-energized until the last worker has removed their padlock.

3. Lockout Tags:

Color-coded, highly visible lockout tags are essential for providing crucial information. Tags should include details like the employee's name, the reason for the lockout, and the expected completion time. They serve as a clear indication that equipment is under maintenance and should not be operated.

4. Lockout Devices:

Specialized lockout devices are designed for specific types of machinery and equipment. These devices, such as circuit breaker lockouts, valve lockouts, and electrical plug lockouts, ensure that energy isolation points are securely locked out.

5. Cable Lockout Devices:

Cable lockout devices are versatile and ideal for unusual energy isolation points. They can be used to lock out multiple energy sources or oversized equipment that standard lockout devices cannot accommodate.

6. Carrying Case:

A durable, portable carrying case keeps all the lockout devices and accessories organized and easily accessible. Look for a case with compartments to ensure that each component has its designated place, promoting efficiency during lockout procedures.


A well-prepared Lockout Tagout kit is fundamental to the safety of your workforce and the efficiency of your maintenance procedures. By including high-quality padlocks, lockout hasps, lockout tags, specialized lockout devices, cable lockouts, and a sturdy carrying case, you are equipping your team with the tools they need to perform their duties safely and effectively.

Remember, investing in comprehensive Lockout Tagout kits not only ensures compliance with safety regulations but also fosters a culture of safety within your organization. Prioritize the well-being of your employees by providing them with the best tools for the job, and your workplace will be a safer, more secure environment for everyone involved.